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Bluestar has nearly 100 staff specialized in mold design. We set up R&D center providing from product development, project management, technology support, various mould design and manufacturing, quality inspection and after sale service to global top companies. Along with the all aspects of secondary development, IM3 System, ERP System and mould standardize, all aspects have been enhanced such as quality control system. Design team use CAD, CAE and CAM to assist design. CAD output 2D drawing and 3D image. CAE simulation is to ensure optimal manufacturing mode and then using CAM for computer imitation. Relying on advanced equipment and 20 years experience, Bluestar has built a diversified customer base.

Equipment

The development of quality control

In2006 guided into and passed ISO9001:2000 certificate
In 2008 approve ISO14001:2004 certificate system
In2008 obtained the upgrade vision of ISO9001:2008 certificate
In 2010 acquired TS16949 certificate
In 2011 passed ISO9001,ISO14001,TS16949 reexamination and got certificates
In 2012 implemented the"Zero Defect"production control




Technology and process standard applied in mould manufacturing is regulated for specific category and full covered data information with ERP system process technology standardization system to release standardization of manufacturing process, technology and technological parameter. Technical standard system covers raw materials and injection molding process, mold metal materials and processing technology, mold design, CNC programming, EDM electrode drawing and programming, WEDM programming, deep drilling program, mold assembly, trial, packaging and other manufacturing processes management. With full Process control, components are machined according to data to make zero-fitting mould. Technical standard system provides full process technology guide during manufacturing, so as to reduce repeat technology study and monitor the manufacturing process for shorter lead time, lower cost and higher quality to meet customer individual needs.

Control of raw materials

  • Evaluate the material suppliers and communicate with the qualified suppliers and train them to meet our quality requirements.

  • Evaluate the material suppliers and communicate with the qualified suppliers and train them to meet our quality requirements.

  • Evaluate the material suppliers and communicate with the qualified suppliers and train them to meet our quality requirements.

Finalize and discuss detail of the craft.

Control of cutter precision and cutter dissipation


  • Cutting tool clamping

  • Cutting tool calibration

  • Cutting tool usage

  • Cutting tool inspection

Electrode machining control


  • Machine parameter

  • Automatic tool installing

  • Process requiremen

  • Data inspection

Control of EDM Precision


  • Fixture clamping

  • Process specification

  • Parameter standard

  • Fixture advantage

Verification of process standard


  • Dimension verification

  • Process testing

  • Interlocking self-inspection

  • Integral experiment

Online Detection System


  • Electrode inspection online

  • Steel inspection online

  • CMM inspection

  • Quality confirmation

Without fit mould to realize first-time-correct process

Machining conclusion and process details discussion




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