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Specific Requirements for the Intelligent Development of of Plastic Product Factory

2017-09-06

Specific Requirements for the Intelligent Development of  of Plastic Product Factory


In the era of information, the plastic product factory develops in an intelligent trend, which is mainly reflected in three aspects, intelligent equipment, intelligent manufacturing and intelligent service. In order to meet the industry requirements and the development direction, Bluestar Technology always makes lots of efforts, both in updating the intelligent equipment and improving the management skills of each department. Regarding more specific requirements of smart factory, we have our understanding in daily manufacturing.




Firstly, the injection equipment requirements: the future intelligent injection molding machine can set the requirements by the product system, through the radio frequency information chip and big data platform, automaticly identify, adjust or install suitable mold, automatic water& gas connected, automatic neutron, collect all the data, then transport to injection machine cloud platform, after that, according to data analysis, the cloud platform  choose the mold, automaticly install mold and justify the technology. The intelligent process system can arrange and choose the raw materials to complete the personalized or quantitative manufacturing. This system can also cooperate with the processing equipment, assembly equipment, and packaging equipment, to finish the whole manufacturing, packaging, warehousing, and transportation.

Secondly, intelligent manufacturing: intelligent production, customer requirements can decide on the production process, to achieve personalized production and small batch production, raw materials and components can go first, then expand to the whole process.Ten batches of production orders, for example, each batch is customized. Systerm can directly input the customers requirements to the automatic identification chip, the intelligent mixing materials system begin to identify the information and start to mix, then data transport to central control unit of the injection cloud platform, this platform judge how to allocate the materials, colors, stickers, inserts, and choose the mold, robots and automatic feeder system to complete the production, packing and delivery to the exclusive warehouse, and shipment.

Thirdly, intelligent service: intelligent active service, in the future intelligent injection mold machine and auxiliary equipment in the factory will receive the production status and data with the injection cloud, through the data analysis, finally it conclude  which machine need maintenance, repair, and maybe some components need to be prepared in advance, change passive service into an intelligent active one would be safer and more efficient to our customer.


Productivity and production requriement VS service: the company will transfer to a smart factory after realized the intelligent manufacturing. All the equipment will realize data interchange, known by the decision-makers through the injection platform, and easy to help determining whether the injection molding machine need the additional capacity to complete the rest manufacturing together.



Article link: 21cp.com


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